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Modernizations
Das Bild zeigt die Straßenbahn von Schwerin als Beispiel für eine erfolgreiche Modernisierung von KIEPE.

Modernization of Bus and Rail Fleets

Should the existing fleet be replaced? Your vehicles still have great potential. Modernization (retrofit) is the smart way to future-proof buses and trains. We equip your fleets with modern components and ensure everything runs: reliably, electrically, sustainably, and efficiently. Through targeted modernization, you can enhance vehicle performance, reduce costs, and promote sustainable mobility. Bring your vehicles up to date and benefit from improved efficiency and extended service life!

Start a Modernization Project

What We Modernize for You

We bring technology up to date, modular and scalable:

  • Electric drive systems
  • Onboard converters, auxiliary units, and auxiliary power supplies
  • Battery systems, storage systems, and diagnostic modules
  • Driver workspace, interior, lighting, and climate systems
  • Control, communication, and sensor technology
  • Individual components as requested

Make your fleet future-proof!

 

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Advantages of a Retrofit: Securing the Future Instead of Buying New

A retrofit is more than just a technical decision—it is a commitment to sustainable mobility in your city. Whether for rail or bus, modernization ensures a significant efficiency boost.

  • Extends the lifespan of your vehicle fleet by 10–15 years
  • Reduces energy consumption by up to 30%
  • Lower investment costs & faster implementation compared to new procurement
  • Compatible with various vehicle types & manufacturers
  • Eligible for funding in many countries & cities
  • Up to 50% lower costs than purchasing new vehicles

 

Overview

Feasibility studies

  • Vehicle assessment and measures
  • Development of vehicle modernization concepts
  • Development of modernization specifications
  • Advice on the “buy or modernize” process

Modernization of traction equipment

  • Replacement and integration of train control systems
  • Replacement and integration of traction inverters
  • Replacement and integration of complete traction systems (including traction containers)

Modernization of on-board power supply systems

  • Convection-cooled on-board power converters
  • Externally ventilated on-board converters

Modernization of TCMS according to EN50128

  • Replacement of TCMS hardware and software
  • Software modification (upgrade) of the Kiepe TCMS
  • Driver assistance systems (non-safety-related systems / comfort systems)

Monitoring and diagnostic systems

  • Drive/vehicle electrical system KFM

Electrical integration KE subsystems

  • Circuit diagrams and delta circuit diagrams
  • Assembly documentation
  • Assembly instructions
  • Commissioning instructions

Integration of third-party product subsystems

  • Brakes
  • PIS
  • CCTV
  • Compressor start-up module
  • ATP

Vehicle testing

  • System validation
  • Regression testing
  • Vehicle integration tests

Here are our modernized vehicles in operation

KIEPE – Your Modernization Partner

  • Worldwide Implementation, Global Network & Local Engineering
  • City-specific systems instead of standard solutions
  • Independent retrofits, regardless of manufacturer
  • High quality standards and occupational safety
  • Planning, execution & after-sales service from a single source
How much does modernization cost?

Frequently Asked Questions about Bus and Rail Modernization (FAQ)

The costs depend heavily on the scope, vehicle type, quantity, and objectives. Generally, the price for a retrofit is significantly lower than that of a new vehicle—often around 30–50% of the cost. We provide a transparent calculation and offer guidance on cost-effective scaling.

 

Is Retrofit Eligible for Funding?

In many regions, especially within the EU, Germany, and North America, retrofit measures are eligible for funding. KIEPE supports you in identifying suitable programs and provides the necessary technical documentation. This ensures additional financing options for your investment.

 

What Can Be Modernized in Buses and Trains?

Almost all technical components can be retrofitted or replaced: traction systems for buses, traction systems for rail vehicles, onboard converters, batteries, control systems, various interior features, and much more. The selection depends on your objectives, whether it's extending range, improving energy efficiency, or enhancing passenger comfort. Maintenance systems for rail vehicles can also be integrated.

Do All Vehicles Need to Be Modernized at the Same Time?

No. Retrofit can be carried out in stages, for example, in pairs, by line, or by depot. This keeps your operations flexible and makes the investment manageable. Preliminary testing on individual models is also possible.

 

How Long Does a Retrofit Take?

Depending on the scope, number of vehicles, and components used, a project can take anywhere from a few weeks to several months. We work with you to develop a realistic timeline that ensures minimal disruption to your operations. Many modifications can also be carried out in stages, for example, at night or during operational breaks.

 

Where Would You Like to Upgrade or Modernize?

Let’s discuss your modernization project! Whether you need individual component upgrades or a full-scale modernization, we are ready to support you. Send us an email or give us a call, we’re here to help!

 

Contact person

Daria Baryshnikova

Daria Baryshnikova

Director Global Sales Components, Service + Modernization

Kiepe Electric GmbH

+49 211 7497 266
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